Welding and Joining Production Systems
Body in White Assembly Systems
Turnkey solutions for the complete manufacturing process, including robot integration, fixtures, ancillary equipment, conveyors and material handling systems.
- Complete Body Shops
- Structural Reinforcement Sub-Assembly
- Underbody Sub-Assembly
- Roof Panel Sub-Assembly
- Body Side Panel Sub-Assembly
- Underbody Marriage
- Battery Tray Assembly
- Truck Frame Assembly
- Truck Cab Assembly
- Re-Spot Welding
- Closure Hemming
- Closure Sub-Assembly
- Closure Hang
Joining technology integrated into work cells and production lines.
- Resistance Spot Welding
- Projection Welding (Nut & Stud)
- Self-Pierce Riveting
- Self-Pierce Stud
- Flow Drill Screwing
- Friction Element Welding
- Resistance Element Welding
- Gas Metal Arc Welding
- Laser Brazing
- Remote Laser Welding
- Direct Laser Welding
- Laser Spot Welding
- Adhesive Bonding
Joining solutions for various materials and multi-material combinations.
Framing is the process of joining the roof panel, body side panels and the under body. We provide framing systems with flexibility and scalability to accommodate multiple vehicle models and joining methods to suit various materials.
- ValuFlex® Modular Gate Framer (flexible multi-model)
- ValuFlex® Framer featuring GeoPod® and GeoDock® Technology (flexible multi-model)
- Truck Frame Fixtures
We help companies bring their products to market faster by partnering with them early.
Manufacturing insight during the product design stage helps avoid problems instead of having to overcome them later. We generate comprehensive digital pre-assembly studies to prove that all the pieces fit — before there are any real pieces.
Our experience in body construction, automation and tooling combined with our familiarity with OEM processes and specifications, makes us your ideal integration partner.
Closure Assembly Systems
As a global leader in closure assembly, our systems are engineered to support complex, multi-material build requirements with proven practices of geometry-set tooling and robotic joining.
- Vertical Integration (complete process from die design to final closure)
- Flexible Multi-Model Process
- Multi-Material Joining Technologies
- Fully-automated, high volume robotic production lines
- Semi-automated, low volume production cells and tools
Aligning Body Production with Product Evolution
Vehicles are evolving, presenting new production challenges.
Lightweight steel, aluminum, magnesium and composites are trending in vehicle design to reduce emissions and improve fuel economy. Modular platforms reduce costs, but can’t stand in the way of innovative function and distinctive styling. Safety, durability and comfort have always been consumer expectations and now technology is playing a larger role than ever.
It’s our responsibility as a system integrator and technology partner to develop efficient and effective production methods that align manufacturing with product evolution and bring vehicles to life exactly as designers and engineers imagine them.
Engineered Hemming Solutions
Joining inner and outer panels is a critical process that significantly affects function and vehicle appearance. With decades of experience in the art + science of hemming, our team works directly with vehicle OEM’s to make sure the final closure design can be manufactured without compromise.
- Robotic Roller Hemming
- ValuFlex® 4+1 Flexible Multi-Model Roller Hemming
- High Speed / High Volume Roller Hemming Process
- Electric Press Hemming
- Table Top Hemming
- Hem Dies
- Automatic Hem Die Changers
Closure Hang Systems
From low-volume hand-applied tools, to semi-automatic and fully automated systems, we specialize in designing and integrating systems to precisely install highly functional closure panels with superior fit, finish and appearance.
Let’s work together.
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