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Automation, Assembly and Test Systems

Intelligent automation solutions for manufacturing and testing electric, hybrid and traditional vehicle propulsion systems and components that power today’s leading aircraft, automobiles, commercial trucks and heavy equipment.

Technololgy

  • SCADA, RFID and IIoT Integration
  • Robot, Cobot and Gantry Integration
  • Assembly Systems
    • Fastening Systems
    • Pressing Systems
    • Adhesive and Sealant Application
  • Industrial Parts Washers and Deburring Systems
  • Ancillary Equipment
  • Electric Motor Testing Automation
  • Leak Test Machines and Cells
  • Conveyors and Material Handling Systems
  • Dunnage Handling and Pack-Out Systems

Systems

  • Electric Vehicle Assembly and Test Automation
  • Casting Line Automation
  • Machining Line Automation
  • Assembly Line Automation
  • General Industrial Automation

Product Experience

  • Electric Motors and Components
  • Stator Housings
  • Batteries / Battery Trays
  • Fuel Cells
  • Internal Combustion Engines
  • Sand Core Packages
  • Cylinder Blocks
  • Cylinder Heads
  • Crankshafts
  • Camshafts
  • Pistons
  • Connecting Rods
  • Transmissions
  • Transmission Cases
  • CVT Transmission Pulleys
  • Converter Housings
  • Differential Cases
  • Valve Bodies
  • Gears
  • Front and Rear Axles and Components
  • Exhaust Manifolds
  • Suspension Assemblies and Components
  • Aircraft Engine Components
  • and more…

Electric Vehicle Assembly and Test Automation

  • Battery Assembly and Test Automation
  • Battery Tray Assembly Systems
  • Hot and Cold Stator Continuity, Surge and Hipot Testing Equipment
  • Electric Rotor Back Electromotive Force Testing Equipment
  • Fuel Cell Stacking and Pressing Automation

Casting Line Automation

  • Sand Core Assembly
  • Robotic Core Handling and Conveyor Systems
  • Cooling Tunnels
  • Vibration Equipment for Sand Removal

Machining Line Automation

Assembly Line Automation

  • Precise positioning, pressing, fastening, tightening and torquing automation
  • Adhesive and sealant Application
  • Internet of Things (IoT): monitoring, reporting and traceability
  • Automation for component testing and validation

Quality and Dependability

At the push of a button, we expect our vehicles to start and get us to our destination. There’s a lot going on behind that button.

We design equipment and systems to clean, test and assemble engines, electric motors, transmissions, suspensions and their components that need to perform under extreme conditions, every time.

Quality is critical to long term, dependable operation, which in turn helps our customers build something else – their reputation.

Valiant TMS - Automotive Powertrain - Cylinder Head Rotary Leak Test Cell

Leak Test Machines

Automated machines and systems that help you deliver quality products every time

  • Stand-alone machines and fully automated robotic cells
  • Integration of leading third party instrumentation
  • Custom, high-precision fixtures and seals with superior repeatability
  • Standardized hardware, software and processes

Optimization and Quality Across Platforms

Optimization is occurring in mechanical, electrical and transmission technologies. Turbo-boosted gas engines, stop-start and enhanced transmissions are becoming wide-spread, allowing internal combustion engines to meet environmental requirements. Hybrid and fully electric vehicle technologies are trending like never before. Manufacturers are challenged with delivering the the right products to the market at the right time.

We understand component quality is critical to high performance products and provide our customers with automation technology that consistently delivers.

Valiant TMS Powertrain - Traditional Powertrain 3D Image

Conveyors and Material Handling Systems

From power zone roller conveyors to fully automated pack-in / pack-out robotic dunnage handling systems, we have standard solutions designed for most applications. Integrate inspection stations, change part orientation or add a manufacturing process seamlessly to gain maximum production value during part transfer.

  • Powered Zone Roller Conveyors
  • High Speed Roller Conveyors for Vehicle Body Skids
  • Electrified Monorail Systems (EMS)
  • Automated Guided Vehicles (AGV) / Rail Guided Vehicles (RGV)
  • Lift and Carry Conveyors
  • Trap and Slide Conveyors
  • Slider Beam and Walking Beam Conveyors
  • Over / Under Conveyors
  • Indexing Chain Conveyors
  • Flat Top Conveyors
  • Dunnage and Pallet Conveyors
  • Belt Conveyors
  • Part Roll-Overs, Elevators, Shuttles and Lifting Devices
  • Robot End of Arm Tooling

Let’s work together.

Learn how we can help you boost productivity.

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